APAR CABLES

• HT XLPE CABLE UP TO 66 KV
• LT XLPE / PVC INSULATED CABLE
• HT & LT AERIAL BUNCHED CABLE (UP TO 33 KV)
• CONTROL CABLES (Up to 61 Cores)
• COVERED CONDUCTOR (UP TO 110 KV)
• SCREENED INSTRUMENTATION CABLES
• CABLES WITH FR / FRLS / LSOH / PE Sheath
• UNIDAC ANTI-POWER THEFT CABLE
• ETFE/FEP FLUOROPLASTIC CABLES
• ELECTRON BEAM IRRADIATED CABLES

STRIKING PROPERTIES OF XLPE CABLES

• • Higher current carrying capacity (Higher permissible continuous conductor temperature upto 90°C )
  • Higher short circuit rating (XLPE can withstand short circuit temperature upto 250°C)
  • Higher Temperature to withstand emergency overload (upto 130°C )
  • Extremely low dielectric losses (very important for HV cables)
  • Are light in weight and much easier jointing & termination with smaller bending radius

• ELECTRON BEAM IRRADIATED CABLES
• RAILWAY LOCOMOTIVE CABLES WITH EBEAM TECHNOLOGY
• SHIP WIRING CABLES WITH EBEAM TECHNOLOGY
• WIND MILL CABLES UP TO 33 KV
• SOLAR PV CABLES (TUV APPROVED)
• FLEXIBLE TRAILING CABLES
• WELDING CABLES

• LFH CABLES EPR/EVA
• SILICONE RUBBER (High Temp) CABLES
• HIGH VOLTAGE ELASTOMER CABLE
• MINING CABLE
• CHEMICAL CROSS-LINK CABLE
• FESTOON CABLE
• FIRE SURVIVAL (FS) CABLES
• CRD CABLE (ALSO WITH INTEGRATED FIBER OPTICS)

WIND POWER CABLES FOR WINDMILLS

• • Largest supplier of Wind Mill Cables in India
  • From Low Voltage 1.1 KV Up to 33 KV Grade, EPR Insulated
  • High Flexibility PCP, CSP, FRLS Jacket options
  • Designed to withstand High Torsion condition
  • UV, OZONE and Fire Performance
  • Electron Beam Irradiated cables also available
  • Reduced bending Radius Aluminium Cables also available

TUV 2 PFG-1169/08.2007 CERTIFIED-SOLAR CABLE

• • Rated for 1.8 KV DC operation
  • Annealed Tinned Flexible Copper, XLPO Insulation & Sheath
  • Electron Beam Irradiation Cross-Linking for Insulation & Sheath
  • Zero Halogen Low Smoke Properties
  • Ultra Violet Rays & Ozone resistant
  • Cables have 25 years of life
  • Cables can be offered Rodent proof
  • Aluminium & Copper Clad Aluminium also available.

• UNITUBE and LOOSE TUBE (MULTI-TUBE) CABLES
• ARMOURED/UNARMOURED SM/MM CABLES (UPTO 432 FIBRES)
• CABLES WITH ROUND WIRE ARMOUR AND FRLS ZERO HALOGEN SHEATH OPTION
• ADSS and AERIAL FIGURE 8 CABLES
• RIBBON CABLES UP TO 576 FIBERS
• TACTICAL CABLE (with Steel tube Fibers) FOR DEFENCE SYSTEM
• TORPEDO FIBER OPTIC CABLE

It Has Many Special Fiber Optic Cable Designs For Application In Critical Areas Like:

• • Optoflex Festoon cable for heavy duty Cranes
  • Under water fiber optic cable
  • Fire Survival fiber optic cable
  • Zero Halogen sheath for Oil & Gas sector
  • Round Steel Wire Armouring for protection
  • Tactical cable with fiber in stainless steel tube

We provide a variety of custom-engineered hybrid cable products involving integration of power, control, signaling and fiber optics such as tactical sonar cable systems, high & low density tow and umbilical cables systems and submarine cable systems for sensors and power distribution and subsea vehicle cables. Our custom engineered cables are with a combination of maximum strength with minimum diameter to enable efficient data and power transmission whilst surviving repeated duty cycles over long periods and typically in very harsh conditions. Our design engineering department has the capacity to study and design cables to meet specific customer requirements. We are capable to handle various raw materials to provide solutions to specific problems. Together with the customer, we decide the necessary tests to be carried out on cables, depending on the demand of their applications.

Uniflex has acquired the requisite skill through participation in number of projects that has gifted the organization with a unique awareness of the industry’s needs for a diverse range of subsea power, communication and fiber optic applications. We meet challenges in engineering new manufacturing techniques that reduce the overall diameter and improve the efficiency of the towed systems, through a combination of advanced materials, methodologies and hi-tech signal and fiber optic components. These products are all specially engineered and manufactured to suit the dynamics and the challenges of the subsea application.

Uniflex can Design and Engineer sub-sea cable system involving High Voltage, Low Voltage cables, Fiber Optic cables for sub-sea applications due to rich experience gained in executing orders for Naval systems. For its efforts, Defence Research Development Organization of Govt. of India has awarded a Commendation Certificate.

Uniflex welcomes client supplied designs for Import substitute products and in many cases can advise and assist in making design improvements that enhance the effectiveness of the integrated cable system.

UNDER WATER SUB-SEA CABLE SYSTEMS

Uniflex Cables is actively involved in design, manufacture and supply of high performance under water cable and umbilica l products designed to fulfill a number of different functions in a single cable for the naval d efence sector. Supported by significant investments in state – of – the – art machinery, proprietary processes and design engineering s kills developed over a period o f time , Uniflex Cables maintains a competitive advantage as the only Indian cable company provid ing highly customized integrated cable products and solutions for such critical applications

Uniflex provides a variety of custom – engineered hybrid cable produ cts involving integration of Power, control, signaling and Fiber optics such as tactical sonar cable systems, High & Low density tow and umbilical cables systems and submarine cable systems for sensors and power distribution and subsea vehicle cables. Unif lex’s custom engineered cables combine maximum strength with minimum diameter to enable efficient data and power transmission whilst surviving repeated duty cycles over long periods, and typically in very harsh conditions. Uniflex’s design engineering depa rtment has the capacity to study and design cables to meet specific customer requirements. In our production facilities, various materials can be used to provide solutions to specific problems. Together with the customer, we decide the necessary tests to b e carried out on cables, depending on the demands of their applications.

Uniflex ha s acquired the requisite skill through participation in number of projects that has gifted the organization with a unique awareness of the industy’s needs for a diverse rang e of subsea power, communication and fiber optic applications. Uniflex met this challenge, engineering new manufacturing techniques that reduce the overall diameter and improve the efficiency of the towed systems, through a combination of advanced material s, methodologies and hi – tec h signal & Fiber optic components. These products are all specially engineered and manufactured to suit the dynamics and the challenges of the subsea application

Uniflex can Design and Engineer sub – sea cable system involving Hi gh Voltage , Low Voltage cables , Fiber Optic cables for sub – sea applications due to rich experience gained in executing orders for Naval systems. For its efforts, Defence Research Development Organization of Govt. of India has awarded a Commendation Certifi cate

Uniflex welcome s client supplied designs for Import substitute products and in many cases can advise and assist in making design improvements that enhance the effectiveness of the integrated cable system.

Radiation has been used in various fields such as nuclear physics, chemistry, medical and isotopes ever since X-Ray was first discovered by Roentgen in 1895. The Radiation chemistry has become popular in various industrial fields after radiation cross-linking phenomena was experimented in polyethylene in 1952. Presently over 1800 (estimated) electron accelerators based processing units are in operation worldwide with 650 units in North America, 380 in Japan, 240 in China, 6 in India (with our machines added).
As the name implies, Electron Beam is the flow of high energy electrons and the energy is obtained as kinetic energy when the electrons move in a high electric field. The radiation processing by Electron Beam is a Physical reaction caused in a material by an exposure to its irradiation. The E-Beam Irradiation is a process in which the polymer is exposed to an energetic, highly charged stream of electrons. Polymers are made of hydrocarbons having C=C as strong bond and C-H as weak bond. The principal effect of high velocity electrons is to break the existing weak hydrogen bonds & create a free radical in the polymeric insulation materials. Similarly another electron penetrates and knocks off another H and creates another free radicals. These two free radicals react with each other and form a double bond which we call as cross-links between molecules.

This cross linking significantly improves Thermal, Mechanical and Chemical properties of the polymer i.e. insulation & sheathing materials. Electron beam irradiation (for cross-linking) makes the polymer dimensionally more stable under the influence of heat, resistant to chemicals, solvents and high temperatures, tough and more abrasion resistant. The conventional methods of cross-linking based on thermally induced chemical reaction “chemical cross-linking”, have drawbacks that it is carried out at high temperatures which does effect the life of Polymers due to degradation caused by high temperature exposure whereas the electron-beam cross-linking is carried out at room temperature. With the electron-beam accelerators, the insulation materials can be cross-linked within a few seconds. The homogeneous irradiation ensures that the homogeneous cross-linking is achieved. The term Irradiation is simply the act of applying radiation (or radiant energy) to some material.

The Electron Beam Cross Linked (EBXL) wires and cables offer superior performance in demanding application and in extreme environments. Some of the improved Mechanical Properties are:

1. Superior performance of wire and cables in demanding applications and in extreme environments
2. Improved Mechanical Properties:
3. Tensile strength increases
4. Abrasion Resistance
5. Thermal Resistance
6. Stress Cracking Resistance
7. Flame Propagation Resistance
8. Deformation Resistance
9. Cut through Resistance