HELICAL/BEVEL HELICAL GEARBOXES

Helical-bevel gearboxes have the major benefit of enabling extremely precise and reproducible positioning movements owing to their high torsional stiffness and low backlash.

  • 3-stage and 4-stage gearboxes

  • Hollow shaft with keyway or shrink disc

  • Solid shaft with keyway

  • Foot or flange mounting

BEVEL HELICAL GEAR UNITS

Ratio: 1.25 to 560
Power: 0.8 to 1,850 kW
Torque: 132 to 140 KNm

HELICAL GEAR UNITS

Ratio: 1.25 to 560
Power: 1.7 to 4,825 kW
Torque: 132 to 400 KNm

PLANETARY GEARBOXES

Elecon also manufacturers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Packaging, Textile, Chemical, Sugar, Material Handling Equipment, Mining, and Steel industries.

SPECIFICATION RANGE

Ratio: 100 to 2,500
Power: 2 to 560 kW
Torque: 120 to 716 KNm

WORM GEARBOXES

Elecon Worm gearboxes provide high torque with low speed gear ratio. Being simple and compact in design, these gears can achieve higher gear ratio than the helical gears. These worm reduction gears having screw type qualities are similar to helical gears, but its helix angle is typically comparatively larger) and its body is normally quite long in the axial direction. The gears in these gearboxes can be right or left-handed depending upon the purpose.
Mounting option include universal housing, side flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (single or double), with torque arm or torque limiter.
SPECIFICATION RANGE
Size: 1 5/8” to 17”
Ratio: 5 to 4,900
Power: 0.10 to 350 kW

HIGH SPEED GEARBOXES

Elecon engineering has expertise in designing and manufacturing high speed, high power gearboxes.

TA – TURBO GEAR UNIT (DOUBLE HELICAL GEAR)
The TA TURBO Gear unit is a single stage step-up or reduction Gear unit with horizontally offset. It is designed as a double helical Gear unit. High Gearing quality and tooth flank modification adapted to actual tooth load allow for extremely high pitch line velocity. Double helical Gear units are simple to design & manufacture and compact. Double helical gearboxes are more efficient than single helical gear boxes. This Gear unit is used in high speed plants such as turbo generators, turbo Compressor, Boiler feed pump application etc.

TAD – TURBO GEAR UNIT (SINGLE HELICAL GEAR)
The TAD turbo Gear unit is a single stage step-up or reduction gearbox with horizontally offset. It is designed as a single helical gearunit.to the thrust collar technique. The tooth thrust resulting from helical teeth is being compensated through thrust collar.

WIND TURBINE GEARBOXES

Elecon manufacturers wind turbine gearboxes in capacities of 55 kW, 250 kW and 300 kW in technical collaboration with M/s Wind Master of Belgium.

A wind turbine effectively transfers kinetic energy harvested from wind to mechanical energy that drives a rotor, which coupled with a gearbox drives a motor to generate electricity. A wind turbine gearbox helps increase slow rotational speed of the rotor to a high speed motor to generate electricity. Turbine gearbox with 1:36 and 1:17 ratios help increase 42 RPM of rotor to 1550 RPM and 1031 on the generator side.

Due to unforgiving operating and environmental conditions, there are several challenges to designing and manufacturing a robust wind turbine gearbox. The high torque rotor when transferring its mechanical movement to the gearbox, subjects the drive train to enormous amounts of force. The turbine gearbox needs to be designed to withstand these high loads to prevent premature wear of internal components, to achieve longer preventive maintenance cycles and prevent costly breakdowns.

ELEVATOR TRACTION MACHINES / LIFT GEARS

Elecon Engineering a market leader in industrial gearbox manufacturing, offers Elevator Traction machines and Lift Gears to meet the requirements of the Elevator Industry.
In its commitment to offer only the best technology Elecon manufactures its elevator traction machines in technical collaboration with M/s Haisung Industrial System of South Korea, a globally recognized leader for high quality elevator traction machines.
Elecon has successfully developed elevator traction machines and lift gears to meet market requirements for high-speed as well as high load carrying capacity lifts and elevators.

RANGE SPECIFICATIONS
Load: 200 kg. to 3500 kg.
Capacity: 3 to 26 people or goods
Speed: 0.5 m/sec. to 2.0 m/sec.
Models: EH 080, EH 130, EH 150G, EH 180K, EH 208K, EH 250K, EH 306K, ETM 045

MARINE GEARBOXES

Industry leader for over six decades, Elecon’s Material Handling Equipment division offers quality products and services to the core sector industries in Power and Steel, Mines, Cement, Fertilizer, Ports & Special Conveyors. Our journey towards achieving excellence everywhere and retaining our position as ‘most preferred’ continues unabated. Inclusive growth, community service and conservation of environment are fundamental to our ethos. We make a living by what we get, but we make a life by what we give.

COUPLINGS

Elecon is a leading manufacturer and exporter of various types of fixed and variable speed industrial couplings. Elecon’s range of Couplings includes Elign Geared coupling, Elflex Flexible couplings, Fluid couplings, Scoop controlled variable speed controlled fluid coupling, and torsion shaft couplings. Elecon couplings are well known for their energy efficiency with low maintenance there by increasing the life of gearboxes and motors that drive them.
Elecon couplings are preferred by the engineering industry due to their rugged construction, simple design, and operational reliably in extended duty cycles and are widely used in multiple industries including steel, rolling mills, heavy engineering, sugar, material handling, mining, coal, power, and more.

INDUSTRIES SERVED
• Defense
• Power Plants
• Rolling Mills
• Integrated Steel Plants
• Mini Steel Plants
• Metal Smelting Companies
• Heavy Engineering and Equipment Manufacturers

SPECIFICATION RANGE
Size: 130 to 6,27,000
Power: 0.136 to 2,320 kW
Torque: 0.70 to 6,2070 KNm

LOOSE GEARS

Industry leader for over six decades, Elecon’s Material Handling Equipment division offers quality products and services to the core sector industries in Power and Steel, Mines, Cement, Fertiliser, Ports & Special Conveyors. Our journey towards achieving excellence everywhere and retaining our position as ‘most preferred’ continues unabated. Inclusive growth, community service and conservation of environment are fundamental to our ethos. We make a living by what we get, but we make a life by what we give.

CUSTOM BUILT GEARBOXES

Industry leader for over six decades, Elecon’s Material Handling Equipment division offers quality products and services to the core sector industries in Power and Steel, Mines, Cement, Fertiliser, Ports & Special Conveyors. Our journey towards achieving excellence everywhere and retaining our position as ‘most preferred’ continues unabated. Inclusive growth, community service and conservation of environment are fundamental to our ethos. We make a living by what we get, but we make a life by what we give.